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Construction

 

Main structure
The main structure of the simulator comprises of 21 mobile segments which interlock using special wing bolts to hold the parts tightly together. Each section is small enough to fit through a standard 30" doorway. The floor (7'x 8') is divided into four equal parts, onto which every other section is built upon. The forward area consists of two similar parts which take their shape around and above the two rudder-wells. The separate pedestal easily slides in between these two and is bolted in. On top of this forward assembly lies the single-piece glareshield which connects to the top of the two rudder-well parts. To either side of this whole front area lie two identical structures which make up the joystick bases, side walls and rear windows in the cockpit. Mounted directly behind the aft section of these are the two vertical columns which give the simulator vertical support for the ceiling and have one horizontal spar each which extends forward to the front of the cockpit. The centre post, similar in shape to the refueling boom of the KC-135, attaches to the glareshield and separates the forward viewing area into two halves. It also forms the top of the windows. Next, a rectangular ceiling piece is laid down, connected to the strong vertical columns, and angled downwards appropriately. Likewise, the forward ceiling piece is then placed in position. Two angled upper walls join the vertical columns with each side of the boom, continuing upward to the ceiling sections. To finish it off, an aft ceiling is placed behind the vertical columns and the two rear walls and door structure are bolted together and put into place. All this, by the way, can be done within one half hour!
 
Panels
There are four panels which are installed in the cockpit. These are the pedestal, main, glareshield and overhead panels. They are built using the latest technology to realisticly replicate the various instruments, gauges, buttons, knobs and switches found in the A320. Real toggle switches and knobs are also installed for more realism. Nearly every button, display, and knob lights up to give the surrounding cabin environment an orange glow. To give a protective finish, all four panels are covered by plexiglass. The thrust levers, pitch trim wheels, flap lever, speedbrake lever, landing gear lever and gravity gear extension handle are all realisticly shaped, built and movable. All the panels are also removable for easy access and maintence if needbe.
 
Flight Control System
The flight control system, at present, comprises of two identical Suncom F-15E Talon joysticks controlled from a switchbox. Both joysticks are fully programmable with 12 buttons. The rudders are constructed from wood, drawer slides, springs and steel axles, and will soon be hooked up to a computer rudder set(CH Product). This gives both the Captain and First Officer rudder control while only one of them has stick control, determined by the switchbox. Future implication of the throttle quadrant is in the planning stage right now.
 
The Future
Some of the features currently in development for future application towards the cockpit include: as mentioned above, a live throttle; the EAS(Expandable Aft Section) for demonstrations, and an overall better outside appearance. These will, however, take some time to implement, so keep tuned in for new and better simulator features!

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